ISA/TR-88.95.01-2008 Using ISA-88 and ISA-95 Together - 完整英文版（57页）

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1、TECHNICAL REPORT ISA-TR-88.95.01-2008 Standards Certification Education&Trairiillg Publishirig Con.erences.&Exhibits Using ISA-88 and ISA-95 Together Approved 1 August 2008 NOTICE OF COPYRJGHT This is a copyright document and may not be copied or distributed in any form or manner without the permiss

2、ion of ISA This copy of the document was made for the sole use of the person to whom!SA provided it and is subject to the restrictions stated In ISAs license to that person.It may not be provided to any other person in print,electronic,or any other form.Violations of JSAs copyright will be prosecute

3、d to the fullest extent of the law and may result In substantial civil and crlminal penalties.Setting_ thestandardfer Automation.L ISA-TR-88.95.01 Using ISA-88 and ISA-95 Together Approved 1 August 2008 ISA-TR-88.95.01,Using ISA-88 and ISA-95 Together ISBN:978-1-934394-78-6 Copyright 2008 by ISA.All

4、 rights reserved.Not for resale.Printed in the United States of America.No part of this publication may be reproduced,stored in a retrieval system,or transmitted in any form or by any means(electronic mechanical,photocopying,recording,or otherwise),without the prior written permission of the Publish

5、er.ISA 67 Alexander Drive P.0.Box 12277Research Triangle Park,NC 27709 USA-3-ISA-TR-88.95.01 Preface At the time of publication of this document,the editions of the standards referenced within this document were valid.All standards are subject to revlslon,and partles to agreements based on this docu

6、ment are encouraged to investigate the possibility of applying the most recent editions of the standards lndicated within this document.This document has been prepared as part of the service of ISA towards a goal of uniformity in the field of instrumentation.To be of real value,this document should

7、not be static but should be subject to periodic review.Toward this end,the Society welcomes all comments and criticisms and asks that they be addressed to the Secretary,Standards and Practices Board;ISA;67 Alexander Drive;P.0.Box 12277;Research Triangle Park,NC 27709;Telephone(919)549-8411;Fax(919)5

8、49-8288;E-mail:standardsisa.org.The ISA Standards and Practices Department is aware of the growing need for attention to the metric system of units in general,and the International System of Units(SI)in particular,in the preparation of instrumentation standards.The Department is further aware of the

9、 benefits to USA users of ISA standards of incorporating suitable references to the SI(and the metric system)in their business and professional dealings with other countries.Toward this end,this Department will endeavor to introduce SI-acceptable metric units in all new and revised standards,recomme

10、nded practices,and technical reports to the greatest extent possible.Standard for Use of the International System of Units(SI):The Modern Metric System,published by the American Society for Testing&Materials as IEEE/ASTM SI 10-97,and future revisions,will be the reference guide for definitions,symbo

11、ls,abbreviations,and conversion factors.It is the policy of ISA to encourage and welcome the participation of all concerned individuals and interests in the development of ISA standards,recommended practices,and technical reports.Participation in the ISA standards-making process by an individual in

12、no way constitutes endorsement by the employer of that individual,of ISA,or of any of the standards,recommended practices,and technical reports that ISA develops.CAUTION-ISA ADHERES TO THE POLICY OF THE AMERICAN NATIONAL STANDARDS INSTITUTE WITH REGARD TO PATENTS.IF ISA IS INFORMED OF AN EXISTING PA

13、TENT THAT IS REQUIRED FOR USE OF THE STANDARD OR TECHNICAL REPORT,IT WILL REQUIRE THE OWNER OF THE PATENT TO EITHER GRANT A ROYALTY-FREE LICENSE FOR USE OF THE PATENT BY USERS COMPLYING WITH THE STANDARD OR A LICENSE ON REASONABLE TERMS AND CONDITIONS THAT ARE FREE FROM UNFAIR DISCRIMINATION.EVEN IF

14、 ISA IS UNAWARE OF ANY PATENT COVERING THIS STANDARD OR TECHNICAL REPORT,THE USER IS CAUTIONED THAT IMPLEMENTATION OF THE STANDARD OR TECHNICAL REPORT MAY REQUIRE USE OF TECHNIQUES,PROCESSES,OR MATERIALS COVERED BY PATENT RIGHTS.ISA TAKES NO POSITION ON THE EXISTENCE OR VALIDITY OF ANY PATENT RIGHTS

15、 THAT MAY BE INVOLVED IN IMPLEMENTING THE STANDARD OR TECHNICAL REPORT.ISA IS NOT RESPONSIBLE FOR IDENTIFYING ALL PATENTS THAT MAY REQUIRE A LICENSE BEFORE IMPLEMENTATION OF THE STANDARD OR TECHNICAL REPORT OR FOR INVESTIGATING THE VALIDITY OR SCOPE OF ANY PATENTS BROUGHT TO ITS ATTENTION.THE USER S

16、HOULD CAREFULLY INVESTIGATE RELEVANT PATENTS BEFORE USING THE STANDARD OR TECHNICAL REPORT FOR THE USERS INTENDED APPLICATION.HOWEVER,ISA ASKS THAT ANYONE REVIEWING THIS STANDARD OR TECHNICAL REPORT WHO IS AWARE OF ANY PATENTS THAT MAY IMPACT IMPLEMENTATION OF THE STANDARD OR TECHNICAL REPORT NOTIFY

17、 THE ISA STANDARDS AND PRACTICES DEPARTMENT OF THE PATENT AND ITS OWNER.i-;ADDITIONALLY,THE USE OF THIS STANDARD OR TECHNICAL REPORT MAY INVOLVE HAZARDOUS MATERIALS,OPERATIONS OR EQUIPMENT.THE STANDARD OR TECHNICAL REPORT CANNOT ANTICIPATE ALL POSSIBLE APPLICATIONS OR ADDRESS ALL POSSIBLE SAFETY ISS

18、UES ASSOCIATED WITH USE IN HAZARDOUS CONDITIONS.THE USER OF THIS STANDARD OR TECHNICAL REPORT MUST EXERCISE SOUND PROFESSIONAL JUDGMENT CONCERNING ITS USE AND APPLICABILITY UNDER THE USERS PARTICULAR CIRCUMSTANCES.THE USER MUST ALSO CONSIDER THE APPLICABILITY OF ANY GOVERNMENTAL REGULATORY LIMITATIO

19、NS AND ESTABLISHED SAFETY AND HEAL TH PRACTICES BEFORE IMPLEMENTING THIS STANDARD OR TECHNICAL REPORT.THE USER OF THIS DOCUMENT SHOULD BE AWARE THAT THIS DOCUMENT MAY BE IMPACTED BY ELECTRONIC SECURITY ISSUES.THE COMMITTEE HAS NOT YET ADDRESSED THE POTENTIAL ISSUES IN THIS VERSION.The following peop

20、le served as active members of the joint working group for the preparation of this technical report:Name Dennis Brandl Siem Broersen David Chappell Leo Charpentier Lynn Craig*,*Em delaHostria Yves Dufort Randy Dwiggins David Emerson Alistair Gillanders Gavan Hood Charlotta Johnsson Baha Korkmaz Fran

21、cis Lovering Dawn Marruchella*Thomas Nash Leif Poulsen Bianca Scholten Keith Unger*Jean Vieille Kathleen Waters Maurice Wilkins Chairman Vice-Chairman.Chief Editor.SecretaryCompany BR&L Consulting GTI Group CMAa-LLC Novatech Process Solutions Manufacturing Automation Associates Rockwell Automation I

22、 nvensys/Wonderware Maverick Technologies Yokogawa DynoChem Inc.Rockwell Automation Lund University Invensys Control Draw Ltd Emerson Process Management Schering-Plough Novo Nordisk Engineering,A/S Ordina Stone Technologies Control Chain Group Genentech Yokogawa L -5-ISA-TR-88.95.01 Contents INTRODU

23、CTION.-9-1 Scope.-11-2 References.-11-3 Narrative Overview.-11-3.1 lntroduction.-11-3.2 Main areas of overlap.-13-3.3 Key gaps in models,definitions and terminology.-20-3.4 Summary.-22-4 Physical/equipment model and information model comparisons.-22-4.1 ISA-88 Physical model and ISA-95 equipment hie

24、rarchy model comparison.-22-4.2 Categories of information exchanged.-25-5 ISA-88 Control Activity Model and the ISA-95 Production Operations Management Model.-27-5.1 Mapping activity models.-27-5.2 Alignment of ISA-88 Process Management and ISA-95 Production Resource/Execution Management Activities.

25、-29-5.3 Alignment of ISA-88 Recipe Management and ISA-95 Product Definition Management Activities.-39-5.4 Alignment of ISA-88 Planning and Scheduling and ISA-95 Dispatching and Detailed Scheduling Activities.-43-5.4.1 Comparison of ISA-88 Planning and Scheduling and ISA-95 Dispatching/Detailed Sched

26、uling Activities by Physical Hierarchy and Functional Levels.-46-5.5 Alignment of ISA-88 Production Information Management and ISA-95 Data Collection,Analysis and Tracking Activities.-47-Annex A-Relationship of Activities and Terminology Between the Two Standards.-49-A.1 How do the ANSI/ISA-88 and A

27、NSl/lSA-95 standards relate?.-49-Annex 8-Recommended Changes to ANSI/ISA88.00.01 and Related Documents.-53-B.1 Change lSA-88.01 6.5.2 Manage process cell resources:.-53-B.2 Revise ISA-88 part 1 to include specific categories of resources.-54-Annex C-Recommended Changes to ANSI/ISA95.00.03 and Relate

28、d Documents.-55-This page left intentionally blank.l-7-ISA-TR-88.95.01 List of Figures Figure 1-ISA-88 Control Activity ModeL.-13-Figure 2-ISA-88 Physical Model.-14-Figure 3-ISA-95 Equipment hierarchy model.-15-Figure 4-ISA-95 Functional hierarchy.-16-Figure 5-ISA-95 Generic activity model:Manufactu

29、ring operations management.-16-Figure 6-ISA-88 control activities overlaid on ISA-95 activities.-17-Figure 7-Overlap in physical models of ISA-88 and ISA-95.-18-Figure 8-ISA-88 Physical Model and ISA-95 Expanded Equipment Hierarchy.-23-Figure 9-ISA-88 Part 1 Physical Model Overlaid onto ISA-95 Part

30、3 Expanded Equipment Hierarchy,showing Work Centers and Work Units from ISA-95.-24-Figure 10-Overall Physical/Equipment Model for using ISA-95 Part 3 together with ISA-88 Part 1 applied to all Work Centers and Work Units.-25-Figure 1 1 -ISA-95 Categories of information exchanged.-26-Figure 12-ISA-88

31、 Control Activity Model and ISA-95 Production Operations Management Model.-27-Figure 13-ISA-88 Control Activity Model mapped onto ISA-95 Part 3 Figure 9-Production Operations Management.-28-Figure 14-ISA-95 Production Resource/Execution Management and ISA-88 Process Management Activities.-29-Figure

32、15-ISA-95 Dispatching and Detailed Scheduling Activities.-43-l List of Tables Table 1.Comparison of approaches and coverage.-12-Table 2-Comparison Table:ISA-95 Production Operations Management Activities in relation to ISA-88.Batch Control Activities.-28-Table 3-Comparison Table:ISA-95 Part 3 Produc

33、tion Resource/Execution Management in relation to ISA-88 Process Management Activities.-30-Table 4-Comparison Table:ISA-95 Part 3 Product Definition Management activities in Relation to the ISA-88 Recipe Management Activity.-39-Table 5-Comparison Table:ISA-95 Part 3 Dispatching and Detailed Scheduli

34、ng in Relation to ISA-88 Planning and Scheduling Activities.-44-Table 6-Comparison ISA-95 Schedule model versus ISA-88 Procedural elements.-47-Table 7-ISA-95 Part 3 Production Data collection,Production Performance Analysis,Production Tracking in relation to ISA-88 Production Information Management

35、activities.-48-Table 8-Listing Overlapping Terminology.-49-9-ISA-TR-88.95.01 Introduction When the ISA-88 and ISA-95 standards are applied together in an application or project,some of the terminologies,models and key definitions in these two sets of standards need to be aligned to assist the users.

36、A harmonization task group with members from the ISA88 and ISA95 committees has generated this technical report to document and map the overlaps,gaps,similarities and differences in these concepts,terms and definitions.This technical report is intended to enable an integration team to use these spec

37、ifications jointly,in an application or project.The purpose of the technical report is to oExplain how ISA-88 and ISA-95 interrelate.oIdentify areas of overlap and gaps between ISA-88 and ISA-95oExplain to practitioners how to use ISA-88 and ISA-95 togetheroReduce confusion in industry about the two

38、 series standards by answering suchquestions as:Are they both needed?Do they overlap?Which should be used?When is one more appropriate than the other?Although the technical report does not take into account the recent proposed additions to both the ISA-88 and ISA-95 families of standards,the approac

39、h used in this harmonization task can be applied to facilitate the combined use of these two families of standards.In particular,as the new parts of ISA-88,Part 4,Batch Production Records,and Part 5,Automated Equipment Control Models and Terminologies,and the additional parts of ISA-95,Part 4,Common

40、 Object Model and Attributes,and Part 5,Business-to-Manufacturing Transactions,become widely available,there are expected to be other areas of potential overlaps and gaps when these standards are used together.However,the planned updates to the existing parts of both these standards families are int

41、ended to reflect some of the recommendations in this technical report in order to minimize the problematic areas and to facilitate their continued harmonization.Readers of this technical report are encouraged to help further align these standards by providing comments to the ISA-88 and ISA-95 commit

42、tees based on actual experience in applying these standards.i L.This page left intentionally blank.-1 1-Using ISA-88 and ISA-95 Together 1 Scope ISA-TR-88.95.01 This technical report is targeted for industry stakeholders(individual or teams)intending to use ANSI/ISA-95 for enterprise-to-control syst

43、em integration and ANSI/ISA-88 for control system integration within a common project.The specific goal is to help such an individual or team understand the key issues involved in using ISA-88 and ISA-95 together so that they can make appropriate choices.This technical report is the result of an eff

44、ort to identify key areas of overlap and gaps between ISA-88 and ISA-95.It will not discuss issues that are not pertinent to both of the standards.2 References The following documents contain provisions that are referenced in this text.At the time of publication,the editions indicated were valid.All

45、 documents are subject to revision,and parties to agreements based on this technical report are encouraged to investigate the possibility of applying the most recent editions of the reference documents indicated below.ANSI/ISA-95.00.01-2000,Enterprise/Control System Integration Part 1:Models and Ter

46、minology ANSI/ISA-95.00.02-2001,Enterprise/Control System Integration Part 2:Object Model Attributes ANSI/ISA-95.00.03-2005,Enterprise/Control System Integration Part 3:Activity Models of Manufacturing Operations Management ISA-88.00.01-1995 Batch Control Part 1:Models and Terminology ANSI/ISA-88.00

47、.02-2001 Batch Control Part 2:Data Structures and Guidelines for Languages ANSI/ISA-88.00.03-2003 Batch Control Part 3:General and Site Recipe Models and Representation ANSI/ISA-88.00.04-2006 Batch Control Part 4:Batch Production Records 3 Narrative Overview 3.1 Introduction When the ISA-88 and ISA-

48、95 series of standards are used within the same plant-wide automation system in an enterprise,it is necessary to align the various definitions in both standards in order for industry stakeholders to reap the intended benefits.Clearly implementations of these two series of standards need to work toge

49、ther.If their interaction is not understood,the intended benefits will not be realized and costly integration problems are likely to arise.The automation,operations and manufacturing solutions providers and consumers will have to work closely together in order to minimize and eventually eliminate th

50、ese integration problems.This technical report is intended to improve these stakeholders understanding of both standards series as well as their intent.Although both standards are intended to enable manufacturing operations and control,they are different in coverage and approach.Table 1 provides a h